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Hydrogen Concentration Worksheet

During the recharge process, a lead acid battery releases hydrogen and oxygen through the electrolysis of sulfuric acid. The beginning of gassing is determined by the battery voltage. The amount of gas released depends on the current that is utilized in the electrolysis of the sulfuric acid. As the battery reaches its full state of charge, less current is used in converting lead sulfate from the negative and positive plates and more current is used in the gassing process.

4 Percent Concentraion

Four percent concentration of hydrogen is dangerous and can potentially explode. The National Fire Protection Association (NFPA) allows up to 1% concentration of hydrogen in a battery charging area. It is important to check with the local fire department for their local code. To keep the hydrogen concentration below 1%, adequate ventilation must be provided.

Rate Of Hydrogen Release:

1 amphere X 1 hour X 1 cell = 0.016 cubic feet of hydrogen / amphere hour / cell

Battery Hydrogen Calculation:

Rate of hydrogen concentration in cubic feet per hour is:
(battery amp hour rating) X (finish rate [in percent]) X (#of cells) X (0.016 cu.ft./ah/cell)

Rate Of Hydrogen Concentration:

(battery amp hour rating) X (finish rate [in percent]) X (#of cells) X (0.016 cu.ft./ah/cell)

Example

Type Of Battery Used: 18-85F-29
Amp Hour Capacity: 1190 ah
Quantity Batteries On Charge: 15

(1190 Amp Hours) X (0.05 finish rate) X (18 cells) X (0.016 cu.ft./amp hours/cell) =
17.14 cu.ft. / battery

17.14 cu.ft./ battery X 15 batteries =
257.1 cu.ft./hour

Calculating Rate of Hydrogen Concentration X X X =
cubic feet / battery
X =
cubic feet / hour

Calculating Maximum Hydrogen Concentration

Length X Width X Height = Cubic Feet
Cubic Feet X Max Concentration = Max Hydrogen Concentration

Example:

50 feet (Length) X 30 feet (Width) X 20 feet (Height) =
30,000 Cubic Feet

30,000 Cubic Feet X 0.01 (maximum allowable concentration) =
300 Cubic Feet (max hydrogen concentration)

Calculate Maximum Hydrogen Concentration X X =
Cubic Feet
X =

Rate To Maximum Allowable Concentration:

Maximum Hydrogen Concentration / Rate Of Hydrogen Concentration = Rate To Max Allowable Concentration

Example:

300 Cubic Feet / 257.1 cu.ft./hour = 1.17 hour or 70.01 minutes

Calculate Rate to Maximum Allowable Concentration / =

Rate Of Air Volume Removal:

Room Volume / Rate To Maximum Allowable Concentration = Rate Of Air Volume Removal

Example:

30,000 cu.ft. / 70.01 minutes = 428.51 cu.ft./minute

Rate of Aire Volume Removal / =